A Gear Motor with Brake (also known as a brake gear motor) is a type of gear motor integrated with an electromagnetic brake system, helping to control stopping speed quickly and ensuring safety during operation.
This motor series includes 1-phase electromagnetic brake gear motors (using 220V voltage) and 3-phase electromagnetic brake gear motors (operating with a 380V power source). When a stop signal is given, the electromagnetic brake activates immediately, causing the motor to stop rotating almost instantaneously without slippage or residual inertia. Thanks to this special design, the device becomes an ideal choice for machinery systems requiring high precision during operation.
Gear motor with brake definition
Structure of the Electromagnetic Brake Gear Motor
The electromagnetic brake gear motor is constructed from multiple components combined together to both transmit motion and support fast, safe load stopping during operation.
Motor body: Can use a 1-phase or 3-phase electric motor depending on practical needs. Inside the motor are the stator and rotor, where the stator creates a magnetic field and the rotor is the rotating part to generate mechanical movement. This is the main power supply part for the entire operating system.
Gearbox: A component that helps reduce the motor’s rotational speed and increase output torque. Inside the gearbox is a system of gears and drive shafts designed with various gear ratios to meet diverse practical applications.
Electromagnetic brake system: This is the characteristic part of this motor series, consisting of an electromagnetic coil and a mechanical brake assembly. When energized, the brake releases for the motor to operate normally. When power is disconnected, the brake system automatically activates to stop the rotating shaft quickly and hold the load safely.
Drive shaft and bearings: Tasked with transmitting motion from the motor to the gearbox, while helping the device operate stably, reduce vibration, and limit friction during operation.
Thanks to this structure, electromagnetic brake gear motors are commonly used in systems requiring precise stopping such as hoisting machines, inclined conveyors, winders, or automation lines.
Structure of the electromagnetic brake gear motor
Operating Principle of the Gear Motor with Brake
A gear motor with brake operates based on the combination of an electric motor, a gearbox, and an electromagnetic brake system to help the device maintain stable transmission while having the ability to stop quickly when necessary.
When power is supplied, the stator inside the motor creates a magnetic field causing the rotor to spin at high speed. This rotational movement is transmitted through the gearbox to reduce speed and increase output torque, helping the motor operate more powerfully in applications requiring high traction. During operation, the electromagnetic brake system remains in a released state for the motor to rotate normally. When power is cut off or the stop mode is activated, the magnetic coil loses its magnetic force, and the mechanical brake assembly immediately acts on the rotating shaft, helping the motor stop quickly and hold the load safely.
Thanks to this principle, the gear motor with brake is commonly used in systems requiring precise stopping and load-slip prevention such as hoisting machines, inclined conveyors, automatic doors, or industrial automation lines.
Classification of Electromagnetic Brake Gear Motors
1-Phase Electromagnetic Brake Gear Motor
The 1-phase electromagnetic brake gear motor uses a 220V residential power supply, suitable for small systems requiring quick stopping and safe load holding such as rolling doors, mini conveyors, packaging machines, or civil mechanical equipment.
1-phase electromagnetic brake gear motor
3-Phase Electromagnetic Brake Gear Motor
The 3-phase electromagnetic brake gear motor operates on a 380V industrial power supply, providing powerful, stable, and continuous operation. This motor series is typically applied in hoisting machines, industrial conveyors, production lines, and systems requiring precise braking and heavy load capacity.
3-phase electromagnetic brake gear motor
Electromagnetic Brake Gear Motor Under 1.1kW
Electromagnetic brake gear motors under 1.1kW are typically used for small and light-load systems such as mini conveyors, packaging machines, automatic doors, or civil automation equipment. Thanks to the integrated electromagnetic brake system, this motor series helps control speed better, stop quickly when necessary, and ensure safety during operation.
Electromagnetic brake gear motor under 1.1kW
Electromagnetic Brake Gear Motor from 1.1kW to 3.7kW
This is a popular power range, suitable for various production and medium industrial mechanical applications. Electromagnetic brake gear motors from 1.1kW to 3.7kW offer stable operation, powerful transmission, and precise stopping support, helping to increase work efficiency and reduce wear for the entire machinery system.
Electromagnetic brake gear motor from 1.1kW to 3.7kW
Electromagnetic Brake Gear Motor Over 3.7kW
Electromagnetic brake gear motors over 3.7kW are large-capacity series, specialized for heavy-duty systems and continuous operation in industrial environments. The device has high load capacity, large torque, and an efficient electromagnetic brake system, helping to limit load slip and enhance safety when used in large-scale production lines, hoisting machines, or conveyor systems.
Electromagnetic brake gear motor over 3.7kW
Gear Motor with Brake Price at Thanh Thai Motor
Below is the price list for electromagnetic brake gear motors currently distributed at Thanh Thai Motor with various mounting types, gear ratios, and power ranges, making it convenient for customers to reference and choose according to their actual usage needs.
Notes When Purchasing Electromagnetic Brake Gear Motors
To choose the right electromagnetic brake gear motor that suits your usage needs and ensures long-term operational efficiency, users should note the following important points:
Choose the right power and load capacity: It is necessary to determine the actual load, operating time, and required traction to choose a motor with suitable power, avoiding overload or unstable operation.Check braking and load-holding capability: For applications requiring fast stopping or load-slip prevention like hoisting machines and inclined conveyors, prioritize electromagnetic brake series with stable braking force and fast response speed.
Select the appropriate gear ratio: The gear ratio directly affects the output speed and torque of the motor. It must be selected correctly according to the actual operating requirements of the system.
Power supply used: Electromagnetic brake gear motors have both 1-phase and 3-phase types, so it is necessary to check the appropriate voltage before installation and operation.
Choose a reputable supplier: Prioritize products with clear technical specifications, full warranty policies, and good technical support to ensure long-term usage efficiency.
Customers can also refer to the electromagnetic brake video collection category to learn more details about the structure, braking mechanism, and practical applications of current electromagnetic brake gear motor lines.
Frequently Asked Questions [FAQ]
Can the electromagnetic brake gear motor hold the load?
Yes. This is one of the important advantages of this motor series, especially in hoisting systems or equipment with large load capacities.
Why does the electromagnetic brake not release when powered?
The cause is usually due to a faulty suction coil, insufficient voltage, or dirt jamming the brake mechanism. Users should check the power supply and clean it periodically.
What are the most common faults of the electromagnetic brake gear motor?
Common faults include worn brakes, slipping brakes, hot brake coils, or the motor being locked stiff due to unstable brake operation after a long period of use.