Brake Gear Motor 7.5kW 10Hp

Brake Gear Motor 7.5kW 10Hp is a type of gear motor that can meet various applications without requiring an oversized motor, helping to save energy. Widely favored in many fields such as industrial production, agriculture, and other applications.

Overview of Brake Gear Motor 7.5kW 10Hp

This device is formed by the synchronous connection between an electric motor, more specifically a 3-phase electric motor integrated with an electromagnetic brake, and a mechanical gearbox:

Brake Motor 7.5kW 10Hp:

• Material: Solid cast iron protective housing, resistant to high loads and impact forces. The stator winding core uses 100% pure copper, meeting Class F heat resistance standards. The motor rear is equipped with an electromagnetic brake assembly and an independent cooling fan.
• Function: Converts electrical energy into mechanical energy to rotate the shaft, while simultaneously activating the drive shaft locking mechanism when the power is turned off or a grid power failure occurs.

Gearbox:

• Function: Lowers the output rotational speed of the electric motor and increases torque so the system can pull heavy loads.
• Design: Directly attached to the motor via a flange or solid shaft system. The inner chamber contains gears immersed in industrial lubricating gear oil to reduce heat and minimize physical wear.

Internal structure of Brake Gear Motor 7.5kW 10Hp

Brake Gear Motor 7.5kW 10Hp is a 3 phase gear motor line consisting basically of a 3-phase electric motor and a gearbox:

• 3-phase electric motor:
  • Stator (stationary part): The stator consists of 3-phase electric wires wound on iron cores. It is responsible for controlling the motor deceleration operation by generating a rotating magnetic field. The inner part of the motor is wound with 100% high-quality copper, free of impurities, so during operation, the machine limits heat generation and saves electricity.
  • Rotor (rotating part): Composed of multiple steel laminations wound together into a cylinder, supporting the motor’s rotational speed reduction capability.
• Gearbox: The internal structure of the box is a transmission system; through the use of gears, worms, and worm gears, it plays a role in helping the motor reduce rotational speed.

Classification of Brake Gear Motor 7.5kW 10Hp

Brake gear motors include the following classifications:

Foot-mounted Brake Gear Motor 7.5kW 10Hp

The foot-mounted design is used to fix the motor onto flat support bases or heavy-duty machine frames.

Practical applications:

• Heavy-duty inclined conveyors and chain conveyors: Used in coal, ore, and cement mining. The electromagnetic brake helps prevent material rollback during sudden stops, ensuring system safety.
• High-capacity crushers and presses: Used for stone crushers and metal scrap presses. The braking mechanism helps brake the rotating shaft quickly to minimize wear and tear damage during material jams.
• Ground winching systems: Used for cable pulling and mine car winching. The device helps hold the load fixed in an elevated position without cable slippage when power is cut.

Flange-mounted Brake Gear Motor 7.5kW 10Hp

The flange-mounted type allows the device to be directly and concentrically inserted into the shaft of the driven machine system.

Practical applications:

• Overhead cranes and gantry cranes: Installed on the end truck driving the wheels. The electromagnetic brake eliminates sliding inertia, helping the end truck stop precisely at heavy cargo handling positions.
• Industrial mixing tanks: Mounted vertically on chemical or cement tanks. The brake locks the agitator shaft immediately when power is cut, preventing free-spinning liquids from throwing off dosing parameters.
• Automatic mechanical turntables: Used in heavy-duty turntables and forming presses. The device locks the absolute rotation angle position after each cycle for precise machining operations.

Wiring guide for brake gear motor

To ensure electrical safety and proper brake operation, carefully review the summary videos and understand the wiring method before performing.

Step 1: Open the terminal box

Remove the screws and open the terminal box cover on the motor body. In the gear motor video, this step shows how to check the wire layout and detect loose or oxidized connection points.

Step 2: Identify the terminal posts

Observe the markings on the terminal box cover and cross-reference the accompanying diagram to correctly distinguish the posts. The electromagnetic brake system is usually pre-wired internally.

Step 3: Connect 3-phase power supply

Connect the three 380V phase wires to terminals U1, V1, and W1 correctly. Ensure the correct phase sequence and tighten the connections to minimize heat generation.

Step 4: Check operation

Apply intermittent power to check the direction of rotation and brake stopping capability. According to the video, multiple ON/OFF cycles should be performed to evaluate stability.

Warning: Do not connect the power source to terminals U2, V2, and W2 to avoid short circuits and equipment damage.

Warranty, Shipping, and Commitment Policies at Thanh Thai Motor

When purchasing gearmotors at Thanh Thai Motor, you will receive benefits such as:

Warranty up to 24 Months

All gearmotor products at Thanh Thai Motor come with an official 24-month warranty. We are committed to clear after-sales service, with quick and transparent processing procedures – ensuring customer peace of mind during use.

Nationwide Delivery

No matter which province or city you are in, Thanh Thai Motor is always ready to support fast delivery, ensuring on-time delivery, careful packaging, and safe transportation. We supply a full range of 220V gearmotors, variable speed motors, etc., for the diverse needs of customers nationwide.

Products Meet European Quality Standards with German Technology

Our products are manufactured using modern German technology, meeting European standards. Models such as integrated gearmotors, variable speed motors, or 220V gearmotors all ensure stable operation and superior durability.

Competitive Pricing, Good Discounts for Dealers and Bulk Purchasers

We offer affordable gearmotors, suitable for projects with limited budgets. In addition, Thanh Thai Motor has special policies and offers for dealers and bulk purchasers.

Quality Commitment

All 220V gearmotors here are wound with pure copper wire. This ensures powerful, smooth operation and energy savings.

Full Certification Documents: CO, CQ,...

All products such as integrated gearmotors, conveyor motors, or speed reducers come with full Certificates of Origin (CO) and Quality (CQ), meeting stringent technical requirements in industry.

Contact Us

Need advice on choosing the right gearmotor for your needs? Contact Thanh Thai Motor immediately using the methods below:

• WhatsApp: +84966596219
• Email: codienthanhthai@gmail.com