Heavy Duty Gear Motor With Brake 22kW 30Hp

The gear motor with brake 22kW 30Hp (22kW 30Hp brake gear motor) is a prominent gear motor known for its numerous advantages and easy rotational speed adjustment. This heavy duty gear motor is widely favored across various fields, from industrial production to agriculture. Let’s explore this product in detail with Thanh Thai Motor!

General design of the gear motor with brake 22kW 30Hp

The gear motor with brake 22kW 30Hp stands out with its compact and modern design. The casing of the electromagnetic brake gear motor is coated with a grey or blue anti-rust layer, made of thick and rigid cast iron material to protect all internal components. This motor is highly favored for its convenience and ability to withstand adverse agents such as corrosion, chemicals, and toxic acids.

Structure of the heavy duty gear motor with brake 22kW 30Hp

The heavy duty gear motor with brake 22kW 30Hp is designed to meet applications requiring high torque, fast load stopping capabilities, and continuous operation in industrial environments. The device is a combination of a 3-phase electric motor, a gearbox, and an electromagnetic braking system, forming a synchronized drive assembly.

Structure of the 22kW 30Hp brake motor

The 22kW 30Hp brake motor includes the following main components:

• Stator: The stationary part, made from stacked electrical steel laminations and high-quality copper windings. When powered, the stator generates a rotating magnetic field to drive the rotor.
• Rotor: Located inside the stator and linked to the motor shaft. The rotor receives magnetic force to create rotational movement, transmitting power to the gearbox.
• Electromagnetic brake assembly: Installed at the rear of the motor, consisting of an electromagnetic coil, springs, and a brake disc. When energized, the brake releases to allow motor operation. When de-energized or stopped, the brake automatically clamps the shaft, securely holding the load and preventing free-wheeling.
• Shaft and bearings: The motor shaft is machined from high-hardness alloy steel, combined with load-bearing bearings to ensure stable torque transmission, reduced vibration, and increased operating lifespan.
• Motor housing: Manufactured from cast iron or aluminum alloy, featuring high mechanical strength and cooling fins to help the motor cool efficiently during continuous operation.

Structure of the 22kW 30Hp R-Series Inline Helical Gearbox

The gearbox is designed to reduce the motor’s rotational speed while increasing output torque, suitable for heavy-duty systems. Its main structure includes:

• Drive shafts: Consisting of input and output shafts made from high-strength steel, capable of withstanding heavy loads and transmitting force stably during operation.
• Helical gear set: The gears are precisely machined with a helical tooth profile, which increases the contact area between teeth, transmits higher torque, reduces vibration, lowers noise, and improves transmission efficiency compared to spur gears.

Technical specifications of the heavy duty gear motor with brake 22kW 30Hp

Below is the technical specification table and drawing of the 22kW 30Hp heavy duty gear motor with brake

22kw 30hp 4-pole electric motor with brake (1,400 – 1,500 rpm)

This is the most popular motor line due to its perfect balance between speed and pulling force, smooth operation, high mechanical durability, and lower heat generation compared to other lines.

Technical specifications

Technical specifications of the 22kW 30Hp R-Series Inline Helical Gear Motor

Designed for heavy-duty applications requiring high torque and stable operation in continuous industrial environments.

Common applications of the gear motor with brake 22kW 30Hp

The gear motor with brake 22kW 30Hp possesses the ability to transmit high torque, stop loads quickly, and operate stably, making it suitable for various industrial systems requiring high precision and safety. The device is commonly applied in the following fields:

• Conveyor and production belt systems: Used to drive conveyors transporting packaging, raw materials, food, wood, and components in production lines.
• Industrial agitators and mixers: Provides stable rotational speed and high torque for mixing equipment handling chemicals, paint, cement, animal feed, and various other materials.
• Lifting machinery and load-holding mechanisms: The electromagnetic brake system helps hold the load safely when stopping or during power outages, suitable for lifting equipment, lifting tables, and positioning mechanisms.
• Presses, rolling mills, and material processing machinery: Meets the demands of continuous transmission with heavy loads, ensuring stable equipment operation and reducing load slippage during work.
• Thanks to its good load-bearing capacity, durable operation, and integrated safe electromagnetic brake, the gear motor with brake 22kW 30Hp is a suitable choice for numerous drive systems in manufacturing plants and industrial lines.

Installation guide for the gear motor with brake 22kW 30Hp

For the gear motor with brake 22kW 30Hp to operate stably and safely, proper technical procedures must be followed during installation.

• Step 1: Check the motor, gearbox, electromagnetic brake assembly, output shaft, couplings, and mounting base. Ensure all components match the specifications, are undamaged, and clean before installation.
• Step 2: Secure the motor to the machine base, align it concentrically with the drive equipment, tighten the bolts, and connect the power supply. Run a no-load test to check the rotation direction, vibration level, and electromagnetic brake operation.

Through the installation guide video for the gear motor with brake 22kW 30Hp, viewers can follow the installation and operation check steps, helping the equipment operate stably, safely, and durably. Watch more through the video compilation at Thanh Thai Motor.

Warranty, Shipping, and Commitment Policies at Thanh Thai Motor

When purchasing gearmotors at Thanh Thai Motor, you will receive benefits such as:

Warranty up to 24 Months

All gearmotor products at Thanh Thai Motor come with an official 24-month warranty. We are committed to clear after-sales service, with quick and transparent processing procedures – ensuring customer peace of mind during use.

Nationwide Delivery

No matter which province or city you are in, Thanh Thai Motor is always ready to support fast delivery, ensuring on-time delivery, careful packaging, and safe transportation. We supply a full range of 220V gearmotors, variable speed motors, etc., for the diverse needs of customers nationwide.

Products Meet European Quality Standards with German Technology

Our products are manufactured using modern German technology, meeting European standards. Models such as integrated gearmotors, variable speed motors, or 220V gearmotors all ensure stable operation and superior durability.

Competitive Pricing, Good Discounts for Dealers and Bulk Purchasers

We offer affordable gearmotors, suitable for projects with limited budgets. In addition, Thanh Thai Motor has special policies and offers for dealers and bulk purchasers.

Quality Commitment

All 220V gearmotors here are wound with pure copper wire. This ensures powerful, smooth operation and energy savings.

Full Certification Documents: CO, CQ,...

All products such as integrated gearmotors, conveyor motors, or speed reducers come with full Certificates of Origin (CO) and Quality (CQ), meeting stringent technical requirements in industry.

Contact Us

Need advice on choosing the right gearmotor for your needs? Contact Thanh Thai Motor immediately using the methods below:

• WhatsApp: +84966596219
• Email: codienthanhthai@gmail.com