3-Stage Gearbox (2 UDL 1.5kW Mechanical Speed Variators And 1 X3 Cycloidal Gearbox)

The 3-Stage Gearbox (2 UDL 1.5kW Mechanical Speed Variators And 1 X3 Cycloidal Gearbox) is a gearbox line combined by a 2-stage gearbox and an additional mechanical speed variator (UDL) to form a 3-stage gearbox, creating a stable and flexible drive system, along with a bearing and oil seal system to ensure reduced friction, minimized vibration, and extended equipment lifespan. Compact and easy to install design, suitable for various industrial machinery and automated production lines.

Overview of the 3-Stage Gearbox (2 UDL 1.5kW Mechanical Speed Variators And 1 X3 Cycloidal Gearbox)

The housing of the 3-Stage Gearbox (2 UDL 1.5kW Mechanical Speed Variators And 1 X3 Cycloidal Gearbox) is cast from solid block cast iron, providing high rigidity, excellent load-bearing capacity, and minimizing corrosion. The exterior is coated with electrostatic paint, which increases durability and helps the equipment operate stably in high-temperature environments. The cycloidal drive mechanism features high rigidity, large load capacity, and stable operation. The entire gearbox assembly is mounted on a common base, ensuring shaft concentricity and convenience for alignment, maintenance, and integration into industrial machinery lines.

Detailed Structure of the 3-Stage Gearbox (2 UDL 1.5kW Mechanical Speed Variators And 1 X3 Cycloidal Gearbox)

The 3-Stage Gearbox (2 UDL 1.5kW Mechanical Speed Variators And 1 X3 Cycloidal Gearbox) consists of a 1.5kW 2Hp motor speed controller combined with a 2-stage UDL 1.5kW – Cycloid X3 gearbox, with the following structure:

Structure of the speed controller:

• Friction discs – cone discs: Change the contact point position to create stepless output speed.
• Input shaft – output shaft: The input shaft receives power from the motor, and the output shaft transmits the adjusted speed.
• Adjustment mechanism: A handwheel or lever changes the pressure on the discs, controlling fast and slow speeds.
• Housing & bearings: The housing protects the internal mechanism; bearings and oil seals ensure smooth operation and extend equipment lifespan.

Structure of the 2-stage UDL 1.5kW – Cycloid X3 gearbox:

• Stage 1: Cycloidal Gearbox (depending on the gear ratio, Cycloid X3 has different powers such as Cycloidal Gearbox 5.5kW 7.5Hp or Cycloidal Gearbox 7.5kW 10Hp)
• Stage 2: UDL speed reducer fine-tunes the speed smoother and more accurately, stabilizing the speed before transmitting it to the cycloidal assembly.
• Active – passive friction discs, working radius adjusting roller set, and speed adjusting mechanism. Alloy housing with good heat dissipation, input shaft receives direct drive from the motor. Function: creates continuous speed adjustment capability and primary reduction.
• Input shaft with eccentric cam, cycloidal disc, and pin gear ring. Thick cast iron or alloy gearbox housing, cycloidal disc operates on an eccentric principle to create deep reduction. Spline or flanged output shaft, capable of withstanding high torque and working durably.

Specifications of the 3-Stage Gearbox (2 UDL 1.5kW Mechanical Speed Variators And 1 X3 Cycloidal Gearbox)

The 3-stage gearbox is combined from two UDL 1.5kW 2Hp mechanical speed variators and one Cycloid X3 heavy-duty gearbox, meeting the requirements for flexible speed adjustment and large gear ratios. Below are the technical specifications of each component.

Technical specifications of the 1.5kW 2Hp mechanical speed variator

The technical specifications of the UDL 1.5kW 2Hp mechanical speed variator are presented below, including dimensions, shaft diameter, and adjustable speed range.

Technical specifications of the Cycloid X3 heavy-duty gearbox

Below is the specification table for the Cycloid X3 heavy-duty gearbox with basic parameters regarding shafts, gear ratios, and mounting dimensions.

Applications of the 3-Stage Gearbox (2 UDL 1.5kW Mechanical Speed Variators And 1 X3 Cycloidal Gearbox)

This 3-Stage Gearbox (2 UDL 1.5kW Mechanical Speed Variators And 1 X3 Cycloidal Gearbox) is connected to an electric motor, more specifically a 3-Phase Electric Motor – 3-Phase Electric Motor 1.5kW 2Hp, with applications in industrial sectors such:

• Providing high torque and stable speed for industrial material handling systems.
• Ensuring low, steady, and continuous rotational speed, suitable for the chemical, food, and material industries.
• Generating strong traction and durable operation for presses, saws, planers, or heavy-load equipment.
• Supporting flexible speed adjustment to meet various operating modes.

To learn more about the 3-Stage Gearbox (2 UDL 1.5kW Mechanical Speed Variators And 1 X3 Cycloidal Gearbox), customers can refer to the gearbox video produced by Thanh Thai Motor. The video introduces the structure of each transmission stage, the assembly method between the two UDL speed variators and the cycloidal gearbox, while helping viewers better understand the operating principle of the equipment. In addition, the comprehensive video also shares content on inspection, maintenance, and usage notes, supporting the stable and efficient operation of the equipment.

Warranty, Shipping, and Commitment Policy at Thanh Thai Motor

When purchasing gearboxes at Thanh Thai Motor, you will receive benefits such as:

Warranty up to 24 months

Gearbox products at Thanh Thai Motor are covered by a genuine warranty for up to 24 months. Customers can be completely confident in using them with a clear, transparent, and prompt after-sales policy.

Nationwide Delivery

We support fast delivery to all provinces and cities nationwide. Wherever you are, products are guaranteed to arrive on time and safely.

Products meeting European quality standards with German technology

Gearboxes at Thanh Thai Motor are manufactured using advanced German technology, meeting European quality standards. Ensuring high durability and stable operation for extended periods.

Competitive prices, good discounts for dealers and bulk customers

Reasonable prices, many attractive offers for wholesale buyers and distribution agents. The more you buy, the higher the discount – optimizing profits for customers.

Full certification documents: CO, CQ,...

Each product comes with full Certificate of Origin (CO) and Certificate of Quality (CQ). This provides assurance for customers when using them in projects or constructions requiring technical documentation.

Contact for Purchase

Do you need advice on choosing the right gearbox for your needs? Contact Thanh Thai Motor immediately using the methods below:

• WhatsApp: +84966596219
• Email: codienthanhthai@gmail.com