3-Stage Gearbox (2 UDL 2.2kW And 1 Cycloid X4)

3-Stage Gearbox (2 UDL 2.2kW And 1 Cycloid X4) is a gearbox series combined by a 2-stage gearbox and equipped with an additional mechanical speed variator (UDL) to form a 3-stage gearboxa device widely used in modern industrial plants and factories thanks to its special structure combining three gearboxes assembled together, helping to create a product with powerful performance, high durability, and easy installation.

Overview of 3-Stage Gearbox (2 UDL 2.2kW And 1 Cycloid X4)

3-Stage Gearbox (2 UDL 2.2kW And 1 Cycloid X4) is combined together to create a device series with powerful performance, designed with a sturdy and thick cast iron outer housing, accompanied by an electrostatic paint coating to help prevent rust during operation, creating a powerful, stable transmission system suitable for heavy industrial applications.

• The outer housing is solidly cast from cast iron or aluminum alloy, with good load-bearing capacity, vibration reduction, and protection for the entire internal mechanism.
• Input and output shafts, flanges, and mounting lugs are scientifically arranged, convenient for installation and connection with motors or other equipment.
• The oil seal, bearing, and cooling fin systems are optimized, helping smooth operation, friction reduction, and extended service life of the entire transmission assembly.

Detailed structure of 3-Stage Gearbox (2 UDL 2.2kW And 1 Cycloid X4)

3-Stage Gearbox (2 UDL 2.2kW And 1 Cycloid X4) consists of two UDL mechanical speed variators combined with a cycloidal gearbox, forming a transmission system capable of flexible speed adjustment and increased torque. Below is the structure of each component in the transmission assembly.

2.2kW 3Hp motor speed controller:

• Disc plates: Including 4 disc plates moving in a circular orbit, creating friction to transmit and regulate driving force.
• Speed adjustment mechanism: Usually uses a handwheel or lever, allowing manual and flexible speed changes
• Gearbox assembly: Can be combined with various gearbox types, helping to expand the speed range and optimize transmission efficiency for each application.

Structure of 2-stage UDL 2.2kW – Cycloid X4 gearbox:

• Cycloidal gearbox (depending on the gear ratio, Cycloid X4 has different power ratings such as cycloid gear motor 2.2kW 3Hp, cycloid gear motor 3kW 4Hp and cycloid gear motor 4kW 5.5Hp)
• Input shaft: Receives motion from the motor and transmits force into the system to begin the deceleration process.
• Cycloid gear: Designed with a special profile, creating rolling – oscillating motion to help deep deceleration and effectively increase torque.
• Output shaft: Undertakes the transmission of the reduced speed to working parts or terminal equipment. Housing: Usually made of cast iron or steel, playing a role in protecting the entire internal mechanism and creating a solid structure for the gearbox.

Technical specifications of 3-Stage Gearbox (2 UDL 2.2kW And 1 Cycloid X4)

The 3-stage gearbox is assembled from two UDL 2.2kW 3Hp mechanical speed variators and one Cycloid X4 heavy duty gear motor, helping to expand the speed adjustment range and increase deceleration capability. Below are the technical specifications of each component.

Technical specifications of 2.2kW 3Hp mechanical speed variator

Below are the technical specifications of the UDL 2.2kW 3Hp mechanical speed variator, including installation dimensions, shaft diameter, and adjustable speed range.

Technical specifications of Cycloid X4 heavy duty gear motor

The technical specifications of the Cycloid X4 heavy duty gear motor are presented below, including shaft parameters, gear ratios, and basic installation dimensions.

Common applications of 3-Stage Gearbox (2 UDL 2.2kW And 1 Cycloid X4)

3-Stage Gearbox (2 UDL 2.2kW And 1 Cycloid X4) can be combined with an electric motor, more specifically a 3-phase electric motor – 3-phase electric motor 2.2kW 3Hp, with industrial applications including:

• Mixers and agitators: Helps create even and stable rotational motion for material mixing machines in chemical, food, or pharmaceutical production.
• Packaging and bottling machines: Adjusting speed for packaging machines, labeling machines, and capping machines to ensure precise and efficient operation.

To better understand 3-Stage Gearbox (2 UDL 2.2kW And 1 Cycloid X4), customers can refer to the gearbox video produced by Thanh Thai Motor. The video content introduces the actual structure, the assembly method between the two UDL speed variators and the cycloidal gearbox, while helping viewers better visualize the operating principle of the equipment. In addition, the comprehensive video also shares contents on inspection, maintenance, and some notes during use, supporting users to operate the equipment technically correctly and stably during operation.

Warranty, Shipping, and Commitment Policy at Thanh Thai Motor

When purchasing gearboxes at Thanh Thai Motor, you will receive benefits such as:

Warranty up to 24 months

Gearbox products at Thanh Thai Motor are covered by a genuine warranty for up to 24 months. Customers can be completely confident in using them with a clear, transparent, and prompt after-sales policy.

Nationwide Delivery

We support fast delivery to all provinces and cities nationwide. Wherever you are, products are guaranteed to arrive on time and safely.

Products meeting European quality standards with German technology

Gearboxes at Thanh Thai Motor are manufactured using advanced German technology, meeting European quality standards. Ensuring high durability and stable operation for extended periods.

Competitive prices, good discounts for dealers and bulk customers

Reasonable prices, many attractive offers for wholesale buyers and distribution agents. The more you buy, the higher the discount – optimizing profits for customers.

Full certification documents: CO, CQ,...

Each product comes with full Certificate of Origin (CO) and Certificate of Quality (CQ). This provides assurance for customers when using them in projects or constructions requiring technical documentation.

Contact for Purchase

Do you need advice on choosing the right gearbox for your needs? Contact Thanh Thai Motor immediately using the methods below:

• WhatsApp: +84966596219
• Email: codienthanhthai@gmail.com