3-Stage Gearbox (2 UDL 0.8kW Units And 1 X2 Cycloidal Gearbox)

The 3-Stage Gearbox (2 UDL 0.8kW Units And 1 X2 Cycloidal Gearbox) is a gearbox line combined by a 2-stage gearbox and an additional mechanical speed variator (UDL) to form a 3-stage gearbox, serving as an effective and optimal drive solution for industrial and automation applications. The product is designed to provide flexible output speed, high torque, and durable operation, meeting continuous operation requirements in industrial environments.

Overview of 3-Stage Gearbox (2 UDL 0.8kW Units And 1 X2 Cycloidal Gearbox)

The 3-Stage Gearbox (2 UDL 0.8kW Units And 1 X2 Cycloidal Gearbox) features a structural design assembled from a mechanical speed variator focused on durability, serving as a high-performance drive solution designed to provide flexible output speed, high torque, and superior durability. The product is optimal for light and medium industrial applications requiring speed adjustment capabilities and continuous load bearing.

Structure of 3-Stage Gearbox (2 UDL 0.8kW Units And 1 X2 Cycloidal Gearbox)

The 3-Stage Gearbox (2 UDL 0.8kW Units And 1 X2 Cycloidal Gearbox) consists of a 0.8kW 1Hp mechanical speed variator combined with a 2-stage UDL 0.8kW – X2 Cycloidal Gearbox structured as follows:

Mechanical speed variator structure:

• First 0.8kW UDL unit: Primary speed adjustment using a cone disc and self-aligning sliding bush mechanism, creating the initial speed baseline.
• Friction disc – cone disc assembly: Changes clamping force and contact position to flexibly vary input speed.
• Speed adjustment shaft & rotation mechanism: Control lever or knob acting on the disc system, allowing speed increase or decrease during operation.
• Input transmission stage: Receives power from the motor and transmits force directly to the disc system to create a stepless speed range.

Structure of the 2-stage UDL 0.8kW – X2 Cycloidal Gearbox:

• Stage 2: Cycloidal Gearbox (depending on the reduction ratio, X2 Cycloidal Gearbox features various powers such as 2.2kW 3Hp Cycloidal Gearbox, 3kW 4Hp Cycloidal Gearbox, 4kW 5.5Hp Cycloidal Gearbox) with a hard alloy housing producing high torque and deep speed reduction.
• Stage 2: The 0.8kW UDL unit fine-tunes speed more smoothly and accurately, stabilizing speed before transmitting to the cycloidal assembly.
• Input-output shaft assembly: The input shaft receives the adjusted speed, transmitting it through the cycloidal mechanism to generate low speed and strong pulling force at the output shaft.
• Monolithic cast iron/aluminum housing: Protects the entire transmission assembly, helping the gearbox withstand heavy loads, dissipate heat quickly, and reduce operating noise.

Specifications of 3-Stage Gearbox (2 UDL 0.8kW Units And 1 X2 Cycloidal Gearbox)

The 3-stage gearbox is composed of two 0.8kW 1Hp mechanical speed variators and one X2 heavy duty Cycloidal Gearbox, helping to expand the speed adjustment range and meet various reduction ratios. Below are the specifications of each component.

Specifications of 0.8kW 1Hp Mechanical Speed Variator

The specifications of the 0.8kW 1Hp mechanical speed variator are presented below, including dimensions, shaft diameter, and adjustment speed range.

Specifications of X2 Heavy Duty Cycloidal Gearbox

Below is the specification table for the X2 heavy duty Cycloidal Gearbox, including basic parameters regarding shafts, reduction ratios, and mounting dimensions.

Applications of 3-Stage Gearbox (2 UDL 0.8kW Units And 1 X2 Cycloidal Gearbox)

This 3-Stage Gearbox (2 UDL 0.8kW Units And 1 X2 Cycloidal Gearbox) is connected to an electric motor, more specifically a 3-Phase Electric Motor – 3-Phase Electric Motor 0.8kW 1Hp, and has applications in industries such:

• Small to medium industrial conveyors: stable operation, easy speed adjustment according to each production stage.
• Agitators and mixers: suitable for mixing modes requiring low speed and stable torque.
• Screw conveyor feeding systems: even speed control, preventing material clogging and protecting the conveying mechanism.
• Turntable and sorting equipment: smooth operation, low speed yet flexible adjustment according to production pace.

For a practical reference regarding the 3-Stage Gearbox (2 UDL 0.8kW Units And 1 X2 Cycloidal Gearbox), customers can watch the gearbox video produced by Thanh Thai Motor. The video content introduces the assembly process between the two UDL speed variators and the cycloidal gearbox, connection points, as well as how to adjust speed during operation. In addition, the comprehensive video also provides information on selecting reduction ratios, periodic maintenance instructions, and several usage notes to help the equipment operate stably over a long period.

Warranty, Shipping, and Commitment Policy at Thanh Thai Motor

When purchasing gearboxes at Thanh Thai Motor, you will receive benefits such as:

Warranty up to 24 months

Gearbox products at Thanh Thai Motor are covered by a genuine warranty for up to 24 months. Customers can be completely confident in using them with a clear, transparent, and prompt after-sales policy.

Nationwide Delivery

We support fast delivery to all provinces and cities nationwide. Wherever you are, products are guaranteed to arrive on time and safely.

Products meeting European quality standards with German technology

Gearboxes at Thanh Thai Motor are manufactured using advanced German technology, meeting European quality standards. Ensuring high durability and stable operation for extended periods.

Competitive prices, good discounts for dealers and bulk customers

Reasonable prices, many attractive offers for wholesale buyers and distribution agents. The more you buy, the higher the discount – optimizing profits for customers.

Full certification documents: CO, CQ,...

Each product comes with full Certificate of Origin (CO) and Certificate of Quality (CQ). This provides assurance for customers when using them in projects or constructions requiring technical documentation.

Contact for Purchase

Do you need advice on choosing the right gearbox for your needs? Contact Thanh Thai Motor immediately using the methods below:

• WhatsApp: +84966596219
• Email: codienthanhthai@gmail.com