UDL 2-Stage Gearbox 1.5kW – WPDX 80

The UDL 2-Stage Gearbox 1.5kW – WPDX 80 is an ideal solution for speed reduction and increasing output torque using a gear and worm mechanism. As a 2-stage gearbox series combined with a mechanical speed variator and a sturdy worm gearbox, it ensures stable performance and high durability. The aluminum alloy housing aids efficient heat dissipation, smooth operation, and noise reduction. It is commonly used in conveyor applications, packaging machines, and industrial systems requiring high torque and low speed.

Overview design of the UDL 2-Stage Gearbox 1.5kW – WPDX 80

As a 2-stage gearbox series with a unique design assembled from a 1.5kW 2Hp mechanical speed variator and a compact WPDX 80 worm gearbox.

The UDL mechanical speed variator connects directly to an electric motor, specifically a 3-phase electric motor 1.5kW 2Hp.

• The UDL – WPDX 80 gearbox is designed with a modern industrial style, aiming for stability, durability, and operational safety.
• The gearbox housing is made of aluminum alloy combined with monolithic cast iron, increasing rigidity, reducing weight, and enabling rapid heat dissipation during operation.
• The industrial blue painted surface is anti-oxidation treated to minimize rust and withstand humid or greasy environments.
• The speed adjustment knob located on the UDL body allows easy rotation speed changes without stopping the motor.
• The UDL speed variator is directly linked to the WPDX 80 gearbox, forming a powerful two-stage drive assembly that increases torque and provides precise, stable speed reduction.
• Compact design, easy to install, suitable for various locations in production lines, even in limited spaces.

Structure of the UDL – WPDX 2-Stage Gearbox

The structure of the UDL – WPDX 80 is meticulously designed to optimize performance and durability during operation:

• The input shaft is connected to the motor via the UDL unit, ensuring stable energy transmission without vibration.
• The output shaft of the WPDX 80 gearbox is large, providing strong torque, uniform and smooth rotation speed.
• The oil cap and breather plug assist with cooling, pressure balancing, and maintaining stability for the lubricating oil.
• The entire drive assembly is precisely assembled to limit wear and ensure continuous long-term operation.

Technical specifications of the UDL 2-Stage Gearbox 1.5kW – WPDX 80

To ensure compatibility and maximum transmission efficiency, below is a summary table of detailed technical specifications for the UDL 2-Stage Gearbox 1.5kW – WPDX 80 assembly that you need to master.

Technical specifications of the WPDX 80 worm gearbox

In this drive assembly, the WPDX 80 worm gearbox plays a core role in speed reduction and increasing output torque. Below are detailed parameters regarding the dimensions and load capacity of this model.

Technical specifications of the UDL 1.5kW mechanical speed variator

Besides the gearbox, the speed variator (UDL) is a key component allowing flexible rotation speed changes. Below are detailed technical specifications to help you understand the configuration of this speed variator.

Applications of the UDL 2-Stage Gearbox 1.5kW – WPDX 80

Thanks to high performance, stable durability, and smooth speed adjustment capabilities, the 2-stage worm gearbox is widely applied in various production fields, making it an ideal choice for businesses needing a flexible, energy-saving, and long-lasting drive solution.

• With superior performance and flexible speed regulation, the UDL – WPDX 80 gearbox is widely applied in various industrial production fields.
• Conveyor systems, belt conveyors, screw conveyors, roller conveyors.
• Mixers, agitators, crushers, dryers, presses, filling machines.
• Packaging machines, labeling machines, printers, textile machines, metal bending machines.
• Lifting equipment, turntables, industrial robots, and automation systems.
• Food, pharmaceutical, chemical, water treatment, and agricultural industries.

How to install the WPDX worm gearbox and UDL mechanical speed variator to form a 2-stage gearbox

To assemble the UDL mechanical speed variator with the WPDX 80 worm gearbox into a complete, safe, and high-efficiency 2-stage drive assembly, follow these brief step-by-step procedures:

Step 1: Check and clean contact surfaces

• Check shaft parameters to ensure synchronization: The output shaft of the UDL speed variator must perfectly match the input shaft diameter of the WPDX 80 gearbox (same size 24mm, 8mm keyway).
• Wipe away dust, iron filings, or rust spots on the shaft ends, shaft bores, and connecting flange surfaces.

Step 2: Position the key

• Drive the key (square key) firmly and neatly into the shaft keyway.

Step 3: Connect the UDL speed variator and WPDX gearbox

• Align the two components so that they are absolutely concentric, pointing the key straight in line with the opposite keyway.
• Slowly push the flange of the UDL speed variator tightly against the flange of the WPDX gearbox.

Step 4: Tighten the bolts

• Thread the bolts through the flange holes (B5 flange standard), and tighten them evenly according to the symmetrical principle (cross-tightening) so that the pressing force is evenly distributed without warping the flange.
• Finally, remove the sealed oil plug and replace it with a breather plug at the highest position of the WPDX gearbox to prepare for oil filling and operation.

The UDL 2-Stage Gearbox 1.5kW – WPDX 80 is an optimal drive solution for businesses seeking a balance between flexible speed adjustment and powerful torque. Refer to the gearbox video to directly observe the structure and operational capability of the product. Then, continue watching the summary video to expand on useful information.