UDL 2-Stage Gearbox 1.5kW – WPDS 80

The UDL 2-Stage Gearbox 1.5kW WPDS 80 is a gearbox with a perfect combination of a mechanical speed variator (UDL) and a worm gearbox, creating a transmission system capable of flexible speed changing, high torque, and high durability.

General design of the UDL 2-Stage Gearbox 1.5kW WPDS 80

The 2-stage gearbox is solidly designed, streamlined, and highly aesthetic, suitable for continuous working environments in factories. The gearbox housing is made of high-grade aluminum alloy and cast iron, ensuring good mechanical durability, fast heat dissipation, and effective rust prevention.

The UDL speed variator features a convenient mechanical adjustment knob, allowing operators to easily change the rotation speed without stopping the machine. Durable industrial blue paint protects the product from dust and environmental impacts. The Mechanical Speed Variator 1.5kW 2Hp is directly mounted with the WPDS 80 worm gearbox, increasing output torque while reducing overall dimensions, making it convenient for installation in various positions.

Detailed structure of the UDL 2-Stage Gearbox 1.5kW WPDS 80

As a 2-stage gearbox whose main structure is assembled from two gearboxes: a mechanical speed variator (UDL) combined with a WPDO worm gearbox

• The UDL mechanical speed variator is attached to the electric motor, specifically a 3-phase electric motor – 3-phase electric motor 1.5kW 2Hp.
• UDL mechanical speed variator 1.5kW 2Hp: Allows easy and accurate adjustment of output speed as required.
• Worm gear – worm shaft assembly of WPDS 80: Made of hardened alloy steel, stable power transmission, high efficiency, long service life.
• Housing: Made of cast aluminum or thick cast iron, fast heat dissipation, corrosion resistance, durable operation under harsh conditions.
• Speed adjustment knob: Black, adjusts fast-slow rotation speed smoothly.
• Input shaft: Directly connected to the motor through the UDL unit.
• Output shaft: Provides large torque, stable speed, can be solid or hollow type to suit various installation styles.
• Oil cap and breather plug: Helps maintain internal pressure, cools and protects the worm gear – worm shaft from wear.

Technical specifications of the UDL 2-Stage Gearbox 1.5kW WPDS 80

The reference parameters below are divided into 2 constituent parts

Specifications of the UDL 1.5kW 2Hp mechanical speed variator gearbox

The data below shows the control and fine-tuning capacity of the rotation speed before transmitting power to the final gearbox

Technical specifications of the WPDS 80 worm gearbox

These parameters describe the mechanical characteristics at the final output, directly determining the mechanical connection capability and load-pulling capacity of the machinery system.

Applications of the UDL 2-Stage Gearbox 1.5kW WPDS 80

Regarding the 2-stage worm gearbox, it is widely applied in many fields thanks to its stable working capability and flexible speed control. The product is widely used in industrial fields that require flexible adjustment of rotation speed, such:

• Conveyor lines, goods packaging conveyors.
• Agitators, mixers, grinders in food, chemical, paint, and pharmaceutical production.
• Filling machines, packaging machines, automatic labeling machines.
• Printing machines, textile machines, wood processing machines, metal cutting machines.
• Lifting systems, screw conveyors, roller conveyors, automation equipment.

Instructions on how to install the UDL 1.5kW – WPDS 80 2-stage gear motor

To install the UDL 2-Stage Gearbox 1.5kW WPDS 80 correctly according to technical standards, follow these steps:

• Step 1: Connect the UDL 1.5kW mechanical speed variator to the WPDS 80 gearbox. Install the shaft and key in the correct positions, align the flanges snugly, and evenly tighten the bolts to ensure a secure connection.
• Step 2: Attach the 1.5kW electric motor to the input of the UDL speed variator. Check concentric shafts, tighten bolts, and ensure the drive assembly is safely secured.
• Step 3: Recheck the entire system, check the lubricating oil level, and manually rotate the shaft to make sure parts move smoothly before supplying power for a test run.

After completing the installation, the UDL 1.5kW – WPDS 80 drive assembly helps adjust speed flexibly, transmits stable torque, and effectively meets various industrial machinery.

Refer to the gearbox instruction video from Thanh Thai Motor to learn how to assemble, add oil, and install the 2-stage gearbox correctly following the procedure. The summary video will help you use the equipment safely, minimize damage, and enhance service life during operation.