3-Stage Gear Motor (2 UDL 2.2kW and 1 Cycloid X4)

The 3-stage gear motor (2 UDL 2.2kW and 1 Cycloid X4) is a gear motor series assembled from an electric motor, specifically a 3-phase electric motor combined with a gearbox, more specifically a 3-stage gearbox, delivering high efficiency, good load capacity, low vibration, and durability in continuous working environments. This is the perfect choice for agitators, mixers, conveyors, and industrial lines requiring stability and flexibility in speed adjustment.

General design of the 3-Stage Gear Motor (2 UDL 2.2kW And 1 Cycloid X4)

The 3-stage gear motor (2 UDL 2.2kW and 1 Cycloid X4) has an elongated cylindrical shape with a bright aluminum surface, creating a modern feel. Each UDL unit is equipped with a speed adjustment knob positioned on top, convenient for operation and allowing speed changes right during operation. The connecting flanges between the speed variators are precision-machined, maintaining the concentricity of the entire transmission assembly.

Structure of the 3-stage gear motor (2 UDL and 1 Cycloid)

The 3-stage gear motor (2 UDL 2.2kW and 1 Cycloid X4) belongs to the 1.1kW to 3.7kW gear motor category, constructed from a 3-phase electric motor 2.2kW 3Hp assembled with a 3-stage gearbox (2 UDL 2.2kW and 1 Cycloid X4) featuring powerful performance and smooth operation, structured as follows:

Electric motor structure:

• The motor housing and body protective cover are cast from cast iron or aluminum alloy, enclosing the entire internal structure and featuring heat dissipation fins to maintain stability during continuous operation.
• The magnetic generation part – Stator consists of laminated electrical steel sheets with copper windings, creating a strong rotating magnetic field when powered.
• The rotating part – Squirrel-cage rotor connected to the steel shaft, receives force from the stator magnetic field and converts it into rotational motion transmitted out to the transmission system.
• The cooling unit and fan bearing system mounted at the rear of the motor combined with high-quality ball bearings help reduce heat, minimize friction, and keep the rotating shaft smooth, precise, and durable.

Gearbox structure:

• Stage 1: Cycloidal gearbox – Cycloidal speed reducer gearbox 2.2kW 3Hp
• Stage 2: Mechanical speed variator (UDL), specifically the 2.2kW 3Hp motor speed controller with high rigidity and integrated lubricating oil chamber to protect the internal transmission mechanism.
• Output shaft and output shaft rotation support system transmitting the final torque to machinery, supported by ball bearings and using oil seals to retain lubricating oil, ensuring stable operation and high lifespan.
• Input shaft transmitting power to small-large gear sets (or worm and worm gear depending on design), creating the initial reduction step and transferring motion to the intermediate shaft.

Technical specifications of the 3-stage gear motor (2 UDL 2.2kW and 1 Cycloid X4)

To clearly understand the equipment’s responsiveness in various working conditions, users should refer to the technical data of each transmission assembly. The information below will make system selection and deployment more accurate.

Technical specifications of the 3-phase electric motor 2.2kW 3Hp

The parameters synthesized below serve as the basis for comparison with the design requirements of the transmission system.

Technical specifications of the UDL 2.2kW mechanical speed variator

Through the technical specifications of the motor speed controller, users can determine the responsiveness of the gear motor for each practical transmission application.

Technical specifications of the Cycloid X4 gearbox

The technical data of the gearbox is presented below to support selecting the correct configuration for each system.

Applications of the 3-stage gear motor (2 UDL 2.2kW and 1 Cycloid X4)

Thanks to its wide speed adjustment range and strong pulling force, the 3-stage gear motor well meets many production lines requiring high flexibility.

• Used for industrial agitators and mixers requiring continuous speed changes while maintaining stable torque.
• Installed in heavy-duty conveyor systems, helping transport materials evenly and safely.
• Applied in food processing, chemical, and agricultural production lines where low-speed and durable operation is required.
• Suitable for equipment needing precise speed adjustment, such as dosing machines, blending machines, and material processing equipment.

How to install an electric motor with 2 UDL units and 1 Cycloid to form a 3-stage gear motor

• Step 1: Assemble the motor unit and speed variator system (Electric motor + 2 UDL units)
  • Place the equipment on a flat surface, then perform concentric alignment to mount the first UDL speed variator onto the electric motor flange and tighten the bolts.
  • Continue to directly couple the output of the first UDL unit to the input of the second UDL unit to form a complete variable speed motor assembly.
• Step 2: Couple the speed variator assembly to the Cycloidal gearbox
  • Bring the output shaft section of the second UDL unit to accurately fit into the mounting hole (input) of the Cycloidal gearbox.
  • Ensure absolute concentricity between the shaft and hole to prevent jamming or shaft breakage. After properly engaged, use a wrench to tighten all flange connection bolts between the assembly (Motor + 2 UDL units) and the Cycloid gearbox.
• Step 3: Safety check
  • Review the entire system from the motor head to the end of the Cycloid gearbox, ensuring 100% of connection points and screws are tightened to standard torque, resulting in a sturdy overall structure.

The 3-stage gear motor (2 UDL 2.2kW and 1 Cycloid X4) combines two UDL speed variators and a Cycloid X4 planetary gearbox to provide an optimal solution, generating powerful pulling force and helping machinery operate stably under continuous working intensity.

The summary videos and gear motor videos at Thanh Thai Motor are useful reference sources for customers exploring and selecting products. Watch now to choose the right equipment for your needs.

Warranty, Shipping, and Commitment Policies at Thanh Thai Motor

When purchasing gearmotors at Thanh Thai Motor, you will receive benefits such as:

Warranty up to 24 Months

All gearmotor products at Thanh Thai Motor come with an official 24-month warranty. We are committed to clear after-sales service, with quick and transparent processing procedures – ensuring customer peace of mind during use.

Nationwide Delivery

No matter which province or city you are in, Thanh Thai Motor is always ready to support fast delivery, ensuring on-time delivery, careful packaging, and safe transportation. We supply a full range of 220V gearmotors, variable speed motors, etc., for the diverse needs of customers nationwide.

Products Meet European Quality Standards with German Technology

Our products are manufactured using modern German technology, meeting European standards. Models such as integrated gearmotors, variable speed motors, or 220V gearmotors all ensure stable operation and superior durability.

Competitive Pricing, Good Discounts for Dealers and Bulk Purchasers

We offer affordable gearmotors, suitable for projects with limited budgets. In addition, Thanh Thai Motor has special policies and offers for dealers and bulk purchasers.

Quality Commitment

All 220V gearmotors here are wound with pure copper wire. This ensures powerful, smooth operation and energy savings.

Full Certification Documents: CO, CQ,...

All products such as integrated gearmotors, conveyor motors, or speed reducers come with full Certificates of Origin (CO) and Quality (CQ), meeting stringent technical requirements in industry.

Contact Us

Need advice on choosing the right gearmotor for your needs? Contact Thanh Thai Motor immediately using the methods below:

• WhatsApp: +84966596219
• Email: codienthanhthai@gmail.com