3-Stage Gear Motor (2 UDL 0.8kW and 1 Cycloid X2)

The 3-Stage Gear Motor (2 UDL 0.8kW and 1 Cycloid X2) is a gear motor assembled from an electric motor, specifically a 3-phase electric motor, combined with a gearbox, specifically a 3-stage gearbox. It is a drive solution developed for machinery systems that require extremely slow speeds, high pulling force, and a wide speed adjustment range, helping machinery operate stably under continuous running or heavy-duty modes. This device is widely used in industries demanding high precision and long-term operational durability.

Overview of the 3-Stage Gear Motor (2 UDL 0.8kW and 1 Cycloid X2)

The 3-Stage Gear Motor (2 UDL 0.8kW and 1 Cycloid X2) is a product line that helps expand the speed adjustment range, allowing operators to reduce speed gradually and stably. The drive assembly allows the equipment to run durably for a long time without overheating or severe vibration, making it suitable for systems requiring ultra-low speeds yet extremely high pulling force.

Detailed structure of the 3-Stage Gear Motor (2 UDL 0.8kW and 1 Cycloid X2)

The 3-Stage Gear Motor (2 UDL 0.8kW and 1 Cycloid X2) belongs to the category of gear motors from 1.1kW to 3.7kW, structured from a 3-phase 0.8kW 1Hp electric motor coupled with a 3-stage gearbox (2 UDL 0.8kW and 1 Cycloid X2) featuring powerful performance and smooth operation, structured as follows:

Electric motor structure:

• Motor housing made of cast iron/cast aluminum for fast heat dissipation.
• Stator wound with heat-resistant copper wire, creating a stable magnetic field.
• Balanced squirrel-cage rotor helps the motor run smoothly.
• Hardened steel shaft, treated for wear resistance.

Gearbox structure:

• Stage 1 is the mechanical speed variator (UDL), specifically a 0.8kW 1Hp mechanical speed variator that changes the input speed via a friction mechanism or gears before transmitting it to the next stage.
• Stage 2: Cycloidal Gearbox (depending on the gear ratio, Cycloid X2 has various power ratings such as Cycloidal Gearbox 2.2kW 3Hp, Cycloidal Gearbox 3kW 4Hp, Cycloidal Gearbox 4kW 5.5Hp) with a hard alloy housing producing large torque and deep deceleration.
• Cooling fan: This component assists in heat dissipation for the gearbox, helping to reduce heat generated when the equipment operates under heavy loads or continuously for many hours.
• Input shaft: The input shaft is directly connected to the motor, receiving rotational motion and transmitting force to the internal Cycloidal mechanism assembly inside the gearbox.

Technical specifications of the 3-Stage Gear Motor (2 UDL 0.8kW and 1 Cycloid X2)

The 3-Stage Gear Motor (2 UDL 0.8kW and 1 Cycloid X2) is a drive assembly comprising a 3-phase 0.8kW electric motor, two UDL mechanical speed variators, and a Cycloid X2 gearbox. This configuration helps adjust speed across various levels while increasing torque to meet the requirements of low-speed equipment.

Technical specifications of the 3-phase 0.8kW 1Hp electric motor

The 3-phase 0.8kW electric motor serves as the driving power source for the entire system. Built with a flange-mounted design, connecting it to the two mechanical speed variators is convenient and secure.

Technical specifications of 0.8kW 1Hp mechanical speed variator

Two UDL speed variators are installed in series to enhance output speed adjustment capability. The mechanical speed regulation mechanism operates simply, helping users change speeds without intervening in the motor.

Technical specifications of Cycloid X2 heavy-duty gearbox

The Cycloid X2 heavy-duty gearbox is installed at the final stage of the system to further reduce speed and increase pulling force. With a large gear ratio range, the gearbox accommodates various speed levels and ensures a more stable output operation.

Applications of the 3-Stage Gear Motor (2 UDL 0.8kW and 1 Cycloid X2)

• Thanks to its deep deceleration capability and high torque, the 3-stage gear motor is used in various equipment requiring slow movement with high stability and strong pulling force.
• Agitators for thick materials and viscous solutions.
• Ultra-low speed conveyor systems in production lines.
• Mixers – agitators – material incubation tanks requiring continuous slow movement.
• Dosing or feeding equipment requiring absolute precision.

Installation guide for connecting the electric motor with 2 UDL mechanical speed variators and the Cycloid gearbox

Step 1: Connect the electric motor to the first UDL speed variator

• Place the electric motor neatly in front of the UDL speed variator.
• Align so that the shaft of the electric motor fits completely into the input shaft hole of the UDL unit.
• Push the two components tightly together and use screws to securely fix the flange (the circular rim with bolt holes) between the motor and the UDL unit.

Step 2: Connect the two UDL speed variators

• Take the second UDL speed variator and place it consecutively behind the first UDL unit.
• Similarly to step 1, align the shaft of the first UDL unit with the input of the second UDL unit.
• Push tightly and use screws to fix the flanges of the two UDL units together.

Step 3: Connect the second UDL speed variator to the Cycloid gearbox

• Place the Cycloidal gearbox at the final position of the system.
• Align the output shaft of the second UDL unit to fit into the input shaft hole of the Cycloid gearbox.
• Push tightly and use screws to securely fix the flange between the final speed variator and the Cycloid gearbox.

Step 4: Inspection and completion

• After tightening all connecting screws between the motor, the two UDL units, and the gearbox, check the sturdiness of the entire system.
• Ensure that the shafts are concentrically connected to prevent vibration or damage during operation.

To make it more convenient to learn about the product, customers can watch the gear motor videos produced by Thanh Thai Motor featuring realistic images of various motor models and installation methods on different types of machines. In addition, the comprehensive video category also shares content on equipment inspection, oil replacement, cleaning, and operational experiences, helping users easily follow and operate the motor correctly.

Warranty Policy and Shipping Commitment at Thanh Thai Motor

• Motor warranty up to 24 months: Each line of 220V gear motor (220V gear motor) or 380V gear motor is covered by a long-term 24-month warranty.
• Fast Shipping: Nationwide delivery, ensuring that gearboxes coupled with motors and foot-mounted gear motor, flange-mounted gear motor lines are securely packaged for maximum protection during transport.
• Quality Gear Motor – Advanced Technology: 220V or 380V gear motor products are manufactured according to German technology and European quality standards.
• Competitive Prices – Attractive Discounts for Bulk Orders: Thanh Thai Motor specializes in trading gear motors directly from manufacturers, providing gear motors at the lowest prices on the market.
• Transparent Trading – Full CO and CQ Provided: Each product comes with a Certificate of Origin (CO) and a Certificate of Quality (CQ).

Contact for purchase at Thanh Thai Motor

• Consultation Hotline: 0909.539.175
• Zalo for Ordering: 0902.530.445
• Email: codienthanhthai@gmail.com