UDL Variable Speed 2-Stage Cycloid X4 Gear Motor 2.2kW

The 2-Stage UDL 2.2kW – Cycloid X4 Gear Motor is a gear motor assembled from an electric motor, specifically a 3-phase electric motor, and a gearbox, specifically a 2-stage gearbox. This helps the product operate stably and flexibly, making it suitable for various automated industrial production lines and widely used in modern industrial zones and factories.

Overview of the 2-Stage UDL 2.2kW – Cycloid X4 Gear Motor

The 2-Stage UDL 2.2kW – Cycloid X4 Gear Motor is designed for smooth operation, high load capacity, and easy speed adjustment to suit various types of machinery such as conveyors, mixers, packaging machines, or automated systems. Thanks to its stable performance and high reliability, the drive system operates durably and optimizes usage efficiency.

Structure of the 2-Stage UDL 2.2kW – Cycloid X4 Gear Motor

The 2-Stage UDL 2.2kW – Cycloid X4 Gear Motor belongs to the range of gear motors from 1.1kW to 3.7kW, consisting of a 2.2kW 3Hp 3-phase electric motor coupled with a 2-stage UDL 2.2kW – Cycloid X4 gearbox with the following structure:

Electric motor structure

• Stator: Assembled from electrical engineering steel cores and wound with pure copper, ensuring strong magnetic generation, energy saving, and long-lasting durability.
• Rotor: Constructed from tightly pressed silicon steel sheets, ensuring smooth operation and stable torque generation.
• Bearings: Reduce friction, ensuring smooth rotational movement and good load-bearing capacity throughout operation.
• Fan: Supports continuous heat dissipation, keeping the motor cool and stable even during extended operation.

Gearbox structure:

• Stage 1 is a Mechanical Speed Variator (UDL), specifically a 2.2kW 3Hp Mechanical Speed Variator that changes input speed via a friction mechanism or gears before transmitting it to the next stage.
• Stage 2: Cycloidal Gearbox (depending on the gear ratio, Cycloid X4 has different powers such as the 0.75kW 1Hp Cycloid gear motor, 1.5kW 2Hp Cycloid gear motor) with a hard alloy housing to generate high torque and deep reduction.
• Cooling fan: This component is responsible for supporting heat dissipation for the gearbox, helping to reduce heat generated when the equipment operates under heavy loads or continuously for many hours.
• Input shaft: The input shaft is directly connected to the motor, receiving rotational movement and transmitting force to the Cycloid mechanism assembly inside the gearbox.

Technical specifications of the 2-Stage UDL 2.2kW – Cycloid X4 Gear Motor

The 2-Stage UDL 2.2kW – Cycloid X4 Gear Motor consists of a 2.2kW 3-phase electric motor, a UDL Mechanical Speed Variator, and a Cycloid X4 gearbox. Thanks to the combination of the speed variator and the Cycloid gearbox, the device can change speed flexibly while generating high pulling force at the output.

Technical specifications of the 2.2kW 3Hp 3-phase electric motor

The 2.2kW 3-phase electric motor is the component that generates the initial movement for the system. The motor is designed according to flange-mounting standards, making the assembly process with the speed variator and gearbox convenient.

Technical specifications of the 2.2kW 3Hp Mechanical Speed Variator

The UDL Mechanical Speed Variator is installed between the motor and the gearbox, helping to adjust the rotational speed according to actual requirements. Users can change the speed during operation without stopping the machine.

Technical specifications of the Cycloid X4 heavy-duty gearbox

The Cycloid X4 gearbox is responsible for speed reduction and torque amplification for the system. With a wide gear ratio range, the gearbox can meet various speed levels depending on usage needs.

Applications of the 2-Stage UDL 2.2kW – Cycloid X4 Gear Motor

• Conveyors in manufacturing plants, logistics warehouses, and packaging lines.
• Agitators and mixers requiring speed changes for each stage.
• Winding and pulling equipment in the paper, plastic, and textile industries.
• Extruders, presses, and systems requiring extremely high torque.
• Feeding systems, dryers, and low-to-medium speed automated lines.
• Food processing machines such as ingredient mixing, proportioning, and blending.
• Wood processing, metal processing, and mechanical engineering lines requiring heavy loads and continuous operation.

Guide on how to install an electric motor with a Mechanical Speed Variator and Cycloid heavy-duty gearbox

• Step 1: Install the mechanical speed variator onto the gearbox by fitting the variator shaft into the input hole of the gearbox, then push the flanges of the two devices closely together.
• Step 2: Install the electric motor onto the mechanical speed variator by fitting the motor shaft into the input hole of the variator so that the motor flange fits snugly against the surface of the variator.
• Step 3: Use screws to tighten the connections at the joints between the motor and the speed variator, and between the speed variator and the gearbox to secure the entire system.

Customers can refer to additional gear motor videos produced by Thanh Thai Motor to observe in detail the structure, installation methods, and working capacity of the equipment in various practical machinery systems. In addition, the comprehensive video library also shares many useful contents on maintenance, periodic inspection, and operational notes, helping users operate the equipment stably and enhance product lifespan.

Warranty Policy and Shipping Commitment at Thanh Thai Motor

• Motor warranty up to 24 months: Each line of 220V gear motor (220V gear motor) or 380V gear motor is covered by a long-term 24-month warranty.
• Fast Shipping: Nationwide delivery, ensuring that gearboxes coupled with motors and foot-mounted gear motor, flange-mounted gear motor lines are securely packaged for maximum protection during transport.
• Quality Gear Motor – Advanced Technology: 220V or 380V gear motor products are manufactured according to German technology and European quality standards.
• Competitive Prices – Attractive Discounts for Bulk Orders: Thanh Thai Motor specializes in trading gear motors directly from manufacturers, providing gear motors at the lowest prices on the market.
• Transparent Trading – Full CO and CQ Provided: Each product comes with a Certificate of Origin (CO) and a Certificate of Quality (CQ).

Contact for purchase at Thanh Thai Motor

• Consultation Hotline: 0909.539.175
• Zalo for Ordering: 0902.530.445
• Email: codienthanhthai@gmail.com