3-Stage Gearbox (2 UDL 1.5kW And 1 R57)

The 3-Stage Gearbox (2 UDL 1.5kW And 1 R57) is a gear motor line assembled from an electric motor (specifically a 3-Phase Electric Motor) combined with a gearbox (specifically a 3-Stage Gearbox), featuring a special construction with a rigid, sturdy housing and a long lifespan.

Overview design of the 3-Stage Gearbox (2 UDL 1.5kW And 1 R57)

The 3-Stage Gearbox (2 UDL 1.5kW And 1 R57) multi-stage drive features powerful and stable operation. The outer casing is cast from iron or aluminum in a solid design, offering high load-bearing capacity and minimizing vibration during continuous operation. Input and output shafts, flanges, and mounting lugs are scientifically arranged, enabling fast and precise installation and connection of the motor and other equipment. The oil seal, bearing, and heat dissipation slot systems are optimized to reduce friction, maintain smooth operation, and extend the service life of the entire drive assembly.

Detailed structure of the 3-Stage Gearbox (2 UDL 1.5kW And 1 R57)

The 3-Stage Gearbox (2 UDL 1.5kW And 1 R57) is formed by combining a 1.5kW 2Hp Mechanical Speed Variator and a 2-stage gearbox UDL 1.5kW – R57 with the following structure:

Mechanical Speed Variator structure:

• Friction disc – cone disc: Changes contact to adjust output speed steplessly, ensuring smooth operation.
• Input – output shaft: The input shaft receives power from the motor; the output shaft transmits the stably transformed speed.
• Adjustment mechanism: Handwheel or knob applies pressure to the disc, allowing flexible speed increase and decrease.
• Protective housing & bearings: Cast iron/aluminum housing protects the mechanism; bearings and oil seals ensure smooth movement, reduce friction, and increase equipment lifespan.

Structure of the 2-stage UDL 1.5kW – R57 gearbox:

• Stage 1: R57 gearbox (Heavy Duty R-Series Inline Helical Gearbox 5.5kW 7.5Hp or Heavy Duty R-Series Inline Helical Gearbox 7.5kW 10Hp)
• Stage 2: The UDL variator has a similar structure with a disc-roller system and concentric shaft, helping expand the speed adjustment range.
• Includes friction discs, radius adjustment rollers, and an input shaft from the motor, creating the first continuously variable reduction stage.
• Uses a gear transmission set housed in a sturdy cast iron casing, handling deep speed reduction and high torque transmission.
• Includes an intermediate shaft, bearings, and flexible couplings linking the stages, ensuring stable power transmission and reduced vibration during operation.

Technical specifications of the 3-Stage Gearbox (2 UDL 1.5kW And 1 R57)

The 3-stage gearbox consists of 2 UDL 1.5kW Mechanical Speed Variators combined with an R-Series Inline Helical Gearbox R57, helping flexibly adjust speed and increase torque for the drive system.

Technical specifications of the UDL 1.5kW 2HP Mechanical Speed Variator

The UDL 1.5kW 2Hp Mechanical Speed Variator features stepless speed variation capability, and a flange design that facilitates convenient installation with motors and gearboxes.

Technical specifications of the R-Series Inline Helical Gearbox R57

The R-Series Inline Helical Gearbox R57 features a compact design, stable transmission, and is suitable for various industrial machinery systems.

Applications of the 3-Stage Gearbox (2 UDL 1.5kW And 1 R57)

This 3-Stage Gearbox (2 UDL 1.5kW And 1 R57) is connected to an electric motor, more specifically a 3-Phase Electric Motor – 3-Phase Electric Motor 1.5kW 2Hp, and has applications in various industries such as:

• Conveyor lines: Creating high torque and stable speed for continuous material handling systems.
• Industrial mixers and agitators: Providing low, uniform speed and excellent load-bearing capacity for the food, chemical, and material industries.
• Automated packaging and sorting systems: Ensuring flexible speed adjustment, suitable for multiple operating cycles.
• Mechanical and woodworking machinery: Suitable for equipment requiring strong pulling force such as presses, saws, planers, and heavy-duty processing machines.

The 3-Stage Gearbox (2 UDL 1.5kW And 1 R57) is a suitable drive solution for systems requiring flexible speed adjustment, high torque, and stable operation. You can refer to the gearbox video produced by Thanh Thai Motor to learn details about the structure, installation method, and practical applications. In addition, the compilation video also introduces many other gear motor and gearbox lines, helping you easily choose the product that suits your needs.

Warranty Policy and Shipping Commitment at Thanh Thai Motor

• Motor warranty up to 24 months: Each line of 220V gear motor (220V gear motor) or 380V gear motor is covered by a long-term 24-month warranty.
• Fast Shipping: Nationwide delivery, ensuring that gearboxes coupled with motors and foot-mounted gear motor, flange-mounted gear motor lines are securely packaged for maximum protection during transport.
• Quality Gear Motor – Advanced Technology: 220V or 380V gear motor products are manufactured according to German technology and European quality standards.
• Competitive Prices – Attractive Discounts for Bulk Orders: Thanh Thai Motor specializes in trading gear motors directly from manufacturers, providing gear motors at the lowest prices on the market.
• Transparent Trading – Full CO and CQ Provided: Each product comes with a Certificate of Origin (CO) and a Certificate of Quality (CQ).

Contact for purchase at Thanh Thai Motor

• Consultation Hotline: 0909.539.175
• Zalo for Ordering: 0902.530.445
• Email: codienthanhthai@gmail.com