2-Stage Gearbox UDL 1.5kW – WPDO 100

The 2-Stage Gearbox UDL 1.5kW – WPDO 100 is a gearbox line featuring a perfect combination of a mechanical speed variator (UDL) and a worm gearbox. The sturdy housing design ensures durable operation in continuous working environments. The transmission system provides smooth running, minimizes vibration and noise, and maintains high precision. The optimized internal structure enhances efficiency and service life. The product is easy to install, convenient to maintain, and suitable for various drive systems.

General design of the 2-Stage Gearbox UDL 1.5kW – WPDO 100

As a 2-stage gearbox designed with sturdiness and a modern style, it ensures stable operation in continuous working environments. The housing is manufactured from precision-cast aluminum alloy and cast iron, helping to reduce weight, dissipate heat quickly, and increase mechanical durability. The industrial blue powder-coated finish protects the product against rust, dust, and moisture while enhancing aesthetics.

The mechanical speed adjustment knob is conveniently positioned, allowing operators to easily change the rotation speed without stopping the machine or disconnecting power, forming a compact, powerful, and high-efficiency two-stage drive assembly. The coaxial structure of the WPDO enables stable power transmission, reduced vibration, and low noise, ensuring a long working lifespan.

Structure of the UDL – WPDO 2-Stage Gearbox

The Mechanical Speed Variator 1.5kW 2Hp is directly coupled with the WPDO 100 worm gearbox, enabling powerful operation to increase output torque while reducing overall dimensions for convenient installation in various positions. This device series is assembled with an electric motor to produce a gear motor, more specifically coupled with a 3-phase 5.5kW 7.5Hp electric motor and a 3-phase 7.5kW 10Hp electric motor, featuring robust functional structures and smoother performance.

As a 2-stage gearbox constructed from a mechanical speed variator (UDL) combined with a WPDO worm gearbox featuring a compact and unique design, its internal structure is meticulously engineered to ensure stability and working efficiency:

• The WPDO 100 worm and worm gear set is made of hardened alloy steel, with the worm gear made of high-grade phosphor bronze, ensuring smooth transmission, reduced friction, and extended service life.
• The input shaft of the UDL receives power from the motor, while the output shaft of the WPDO delivers high torque and stable speed.
• The mechanical speed adjustment knob allows for quick-to-slow adjustment according to actual requirements.
• The breather plug and oil cap help balance pressure, reduce heat, and protect the lubricating oil, thereby contributing to an extended equipment lifespan.
• Thanks to its sturdy structure and premium materials, the UDL – WPDO 100 gearbox operates durably, stably, with minimal failures and easy maintenance throughout its usage process.

Technical specifications of the 2-Stage Gearbox UDL 1.5kW – WPDO 100

The harmonious combination of precise mechanical parameters of both the WPDO 100 and the UDL 1.5kW creates a versatile transmission assembly, fully ready to perfectly meet numerous practical applications in manufacturing.

Technical specifications of the WPDO 100 worm gearbox

To better understand the load-bearing capacity and structure of this equipment assembly, let us first delve into the detailed technical specifications of the WPDO 100 worm gearbox section below.

Technical specifications of the UDL 1.5kW mechanical speed variator

Alongside the heavy-duty load-bearing gearbox section, the flexible speed change capability of the entire system is provided by the UDL 1.5kW mechanical speed variator with the following detailed parameters.

Applications of the 2-Stage Gearbox UDL 1.5kW – WPDO 100

• Thanks to its flexible speed control and high torque capacity, the UDL – WPDO 100 is widely applied across various industries.
• Conveyors, conveyor belts, and industrial goods transportation systems.
• Agitators, mixers, crushers, and dryers in the food, pharmaceutical, and chemical industries.
• Packaging machines, filling machines, and labeling machines in automated lines.
• Printing machines, textile machines, wood processing machines, metal cutting and bending machines.
• Lifting equipment, turntables, roller conveyors, and industrial robots.
• Water treatment systems, agricultural equipment, and production lines requiring frequent speed adjustments.

Instructions on how to assemble the WPDO worm gearbox and UDL mechanical speed variator to form a 2-stage gearbox

To ensure that the UDL – WPDO 100 2-stage drive assembly operates smoothly, achieves maximum efficiency, and remains free from oil leakage, the assembly process must adhere to the following 3 steps:

Step 1: Preparation

• Wipe away dirt on the input shaft of the WPDO gearbox and the output shaft of the UDL speed variator (ensuring a standard 24mm shaft fit).
• Place the key into the proper slot, then apply a thin layer of lubricating grease onto the shaft to prevent jamming and make assembly smoother.

Step 2: Flange connection

• Align the keyways, gently push the UDL speed variator into the flange of the WPDO gearbox until both flanges fit tightly together.
• Note: Push evenly with steady hands, absolutely avoid using a hammer to strike directly to prevent bearing fracture or internal structural damage.

Step 3: Tightening bolts

• Insert 4 bolts into the flange holes and tighten them in a diagonal, symmetrical pattern so that the clamping force is even, avoiding warping that causes oil leakage.
• Attach the breather plug to the top position of the gearbox for heat dissipation and pressure balancing, then manually rotate the shaft before powering on for operation.

The 2-Stage Gearbox UDL 1.5kW – WPDO 100 is a comprehensive transmission solution for systems requiring precise speed adjustment, high torque, and stable operation.The product not only helps increase work productivity but also reduces operating costs and extends equipment life, making it an optimal choice for manufacturing businesses and modern industrial plants.

Thanh Thai Motor constantly updates gearbox videos with many useful contents. Additionally, the compilation video will help you discover many other transmission solutions.

Warranty, Shipping, and Commitment Policy at Thanh Thai Motor

When purchasing gearboxes at Thanh Thai Motor, you will receive benefits such as:

Warranty up to 24 months

Gearbox products at Thanh Thai Motor are covered by a genuine warranty for up to 24 months. Customers can be completely confident in using them with a clear, transparent, and prompt after-sales policy.

Nationwide Delivery

We support fast delivery to all provinces and cities nationwide. Wherever you are, products are guaranteed to arrive on time and safely.

Products meeting European quality standards with German technology

Gearboxes at Thanh Thai Motor are manufactured using advanced German technology, meeting European quality standards. Ensuring high durability and stable operation for extended periods.

Competitive prices, good discounts for dealers and bulk customers

Reasonable prices, many attractive offers for wholesale buyers and distribution agents. The more you buy, the higher the discount – optimizing profits for customers.

Full certification documents: CO, CQ,...

Each product comes with full Certificate of Origin (CO) and Certificate of Quality (CQ). This provides assurance for customers when using them in projects or constructions requiring technical documentation.

Contact for Purchase

Do you need advice on choosing the right gearbox for your needs? Contact Thanh Thai Motor immediately using the methods below:

• WhatsApp: +84966596219
• Email: codienthanhthai@gmail.com