3-Stage Gearbox (2 UDL 1.5kW And 1 WPDS 100)

The 3-Stage Gearbox (2 UDL 1.5kW And 1 WPDS 100) is a gearbox line combined by a 2-stage gearbox and equipped with an additional mechanical speed variator (UDL) to form a transmission system of a 3-stage gearbox, creating a multi-stage transmission system capable of deep speed reduction and maintaining high torque, undertaking flexible speed adjustment, helping equipment meet various load conditions while still operating smoothly. This is a reliable choice for businesses needing high performance and long-term operation in harsh environments.

Overall design of 3-Stage Gearbox (2 UDL 1.5kW And 1 WPDS 100)

The 3-Stage Gearbox (2 UDL 1.5kW And 1 WPDS 100) features a sturdy and compact transmission assembly. The outer casing is cast from thick cast iron or aluminum alloy, providing high load-bearing capacity and minimizing vibration during continuous operation. The input and output shafts, mounting flanges, and mounting lugs are clearly arranged, facilitating quick and accurate connection with the motor and machinery. The cooling fin system, oil seals, and bearings are logically arranged to keep the equipment running stably, reduce friction, and increase the service life of the entire transmission unit.

Detailed structure of 3-Stage Gearbox (2 UDL 1.5kW And 1 WPDS 100)

The 3-Stage Gearbox (2 UDL 1.5kW And 1 WPDS 100) is formed by a 1.5kW 2Hp motor mechanical speed variator combined with a 2-stage gearbox UDL 1.5kW – WPDS 100, creating a stable and flexible multi-stage transmission assembly.

Structure of the regulator:

• Conical variable speed disc assembly: Two discs with inclined angles create changes in the working diameter, helping to adjust speed continuously.
• Power transmission shaft assembly: The input shaft receives power from the motor, and the output shaft transfers the adjusted speed to the gearbox or machine mechanism.
• Load-pressing adjustment unit: The screw-handwheel mechanism creates pressing force on the disc assembly, allowing speed increase or decrease according to operating requirements.
• Housing & shaft support system: The metal casing protects the entire mechanism; bearings, bushings, and oil seals keep the transmission smooth, limit friction, and increase durability.

Structure of the 2-stage gearbox UDL 1.5kW – WPDS 100:

• Stage 1: UDL mechanical speed variator with a speed-regulating disc friction mechanism helps control speed smoothly without jerking, durable and lightweight aluminum housing for fast heat dissipation
• Stage 2: Worm gearbox, specifically the WPDS 100 worm gearbox, uses worm-worm wheel transmission for large torque.
• The mechanical speed adjustment knob allows quick adjustment without stopping the machine.
• The UDL housing made of cast iron or alloy helps dissipate heat well and maintain stability during continuous operation; hardened steel worm and alloy worm wheel ensure smooth transmission and reduce noise.
• The inter-stage transmission shaft bearing system maintains a solid connection between the reduction stages.
• The ability to couple with an electric motor helps create a powerful and durable transmission assembly for various applications.

Technical specifications of 3-Stage Gearbox (2 UDL 1.5kW And 1 WPDS 100)

The 3-stage gearbox consists of two 1.5kW mechanical speed variators combined with a WPDS 100 worm gearbox. Below are the technical specifications of each component in the transmission assembly.

Technical specifications of 1.5kW 2HP mechanical speed variator UDL

The technical specifications of the 1.5kW 2Hp mechanical speed variator UDL are presented below for reference when selecting and installing the product.

Technical specifications of WPDS 100 gearbox

Below are the basic technical specifications of the WPDS 100 gearbox, including dimensions as well as input and output shaft diameters.

Applications of 3-Stage Gearbox (2 UDL 1.5kW And 1 WPDS 100)

This 3-Stage Gearbox (2 UDL 1.5kW And 1 WPDS 100) is connected to an electric motor, more specifically a 3-phase electric motor – 3-phase electric motor 1.5kW 2Hp. Thanks to this powerful combination, it is suitable for industries such as:

• Sorting conveyor systems: supports speed adjustment according to each operating phase, helping to optimize the sorting and product transfer process.
• Industrial pressing and rolling machines: provides stable pulling force and low speed required to smoothly operate material pressing equipment.
• Filling and capping lines: ensures synchronous movement between mechanical parts, increasing accuracy in each production operation.
• Light load lifting and pulling equipment: suitable for lifting systems requiring large torque but slow speed to ensure safety and stability.

The 3-Stage Gearbox (2 UDL 1.5kW And 1 WPDS 100) is a suitable transmission solution for systems requiring flexible speed adjustment, large torque, and long-term durable operation. If you want to observe the detailed structure, operating principle, and actual assembly process, you can refer to the gearbox video produced by Thanh Thai Motor. In addition, the comprehensive video library also provides a lot of useful content about gearbox lines, gear motors, and experience in choosing equipment suitable for each use need.

Warranty, Shipping, and Commitment Policy at Thanh Thai Motor

When purchasing gearboxes at Thanh Thai Motor, you will receive benefits such as:

Warranty up to 24 months

Gearbox products at Thanh Thai Motor are covered by a genuine warranty for up to 24 months. Customers can be completely confident in using them with a clear, transparent, and prompt after-sales policy.

Nationwide Delivery

We support fast delivery to all provinces and cities nationwide. Wherever you are, products are guaranteed to arrive on time and safely.

Products meeting European quality standards with German technology

Gearboxes at Thanh Thai Motor are manufactured using advanced German technology, meeting European quality standards. Ensuring high durability and stable operation for extended periods.

Competitive prices, good discounts for dealers and bulk customers

Reasonable prices, many attractive offers for wholesale buyers and distribution agents. The more you buy, the higher the discount – optimizing profits for customers.

Full certification documents: CO, CQ,...

Each product comes with full Certificate of Origin (CO) and Certificate of Quality (CQ). This provides assurance for customers when using them in projects or constructions requiring technical documentation.

Contact for Purchase

Do you need advice on choosing the right gearbox for your needs? Contact Thanh Thai Motor immediately using the methods below:

• WhatsApp: +84966596219
• Email: codienthanhthai@gmail.com