2-Stage Gearbox UDL 2.2kW – WPDX 120

The 2-Stage Gearbox UDL 2.2kW – WPDX 120 is a gearbox line combined from a mechanical speed variator and a worm gearbox, providing stable transmission capability and high output torque. Its compact design and sturdy housing enhance durability and efficient heat dissipation. Concentric input and output shafts allow easy integration into various industrial systems.

Overview Design of the 2-Stage Gearbox UDL 2.2kW – WPDX 120

The worm gearbox is designed and assembled from the UDL mechanical speed variator with the WPDX 120 worm gearbox, built with a robust yet compact structure:

• The gearbox housing is made of aluminum alloy combined with cast iron, making it lightweight, strong, fast-heat-dissipating, and corrosion-resistant.
• The industrial blue powder-coated surface protects the equipment from dust, moisture, and industrial grease while enhancing aesthetics.
• The mechanical speed adjustment knob is conveniently placed on the UDL unit, allowing easy speed changes without turning off the motor.
• The compact design allows flexible installation with various electric motor types, optimizing production line space.

Structure of the UDL – WPDX 2-Stage Gearbox

The 2-stage gearbox is a series of equipment combined with an electric motor to create a gear motor product with a compact structure, easy installation, powerful functional performance, and smoother operation.

The main components of the 2-Stage Gearbox UDL 2.2kW – WPDX 120 include:

• The mechanical speed variator (UDL) connects directly to the 3-Phase Electric Motor 2.2kW 3Hp, ensuring precise speed adjustment.
• The WPDX 120 worm gear assembly, made of hard alloy steel, ensures smooth transmission, reduced wear, and extended lifespan.
• The mechanical adjustment knob allows simple and precise fast-slow speed regulation.
• The breather plug and oil cap balance pressure, cool and protect lubricating oil, increasing equipment lifespan.
• The input shaft connects to the motor via the UDL, and the WPDX 120 output shaft generates high torque, stable speed, and minimized vibration.
• The sturdy structure and high-quality materials enable the gearbox to operate continuously under heavy load conditions, suitable for various industries.

Technical Specifications of the 2-Stage Gearbox UDL 2.2kW – WPDX 120

To ensure the equipment operates at proper capacity, functions synchronously, and easily integrates into existing machinery systems, understanding technical data is extremely essential. Below is a detailed summary table of mechanical dimensions, shaft diameters, and transmission ratios of both components making up this product line.

Technical Specifications of the WPDX 120 Gearbox

First, let’s explore the body of the WPDX size 120 worm gearbox. This is the main load-bearing part and determines the output torque of the entire system with precise standard dimensions as follows:

Technical Specifications of the UDL 2.2kW Motor Speed Variator

Besides the load-bearing gearbox part, the 2.2kW (3Hp) UDL mechanical speed variator plays a core role in flexibly changing rotation speed. The flange mounting type and transmission ratio adjustment range specifications of the speed variator are specified below:

Applications of the 2-Stage Gearbox UDL 2.2kW – WPDX 120

Thanks to outstanding performance and flexible speed control, the 2-stage worm gearbox is applied in:

• Conveyors, assembly lines, automated material feeding and goods transport.
• Mixers, agitators, grinders, dryers in food processing, chemicals, and pharmaceuticals.
• Packaging machines, filling machines, automated labeling machines.
• Lifting systems, turntables, roller conveyors, industrial robots.
• Printing machines, textile machines, cutting machines, mechanical processing machines, and metal bending machines.
• Agricultural equipment, wastewater treatment, and systems requiring continuous speed changes.

How to Install the WPDX Worm Gearbox and UDL Mechanical Speed Variator to Form a 2-Stage Gearbox

Assembling the UDL mechanical speed variator and WPDX worm gearbox to form a synchronized 2-stage gear reduction assembly requires meticulousness and high precision. Proper technical installation not only helps the drive system run smoothly without oil leaks but also maximizes equipment lifespan. Below is a detailed step-by-step installation guide:

Step 1: Prepare materials and check specifications

• Check device synchronization: Ensure the flange diameter and output shaft of the UDL unit completely match the input shaft of the WPDX 120 gearbox (28mm standard size).
• Prepare adequate 8mm keys (cotter pins), bolts, washers, anti-rust lubricating grease, and specialized mechanical tools.
• Clean the contact surfaces of the flange, bore, and shaft with a clean cloth to remove dust or metal filings.

Step 2: Connect the WPDX gearbox to the UDL mechanical speed variator

• Place the key into the slot on the UDL shaft. Slowly insert it into the input flange shaft hole of the UDL unit. Be careful to keep the shaft straight so as not to damage the inner oil seal.
• Fasten the bolts connecting the gearbox flange and the UDL flange. Tighten the bolts according to the even cross-diagonal tightening principle (do not fully tighten one side before the other) so that the flange fits completely and evenly without tilting.

The 2-Stage Gearbox UDL 2.2kW – WPDX 120 is an optimal drive solution, perfectly combining the flexibility of the mechanical speed variator and the torque strength of the worm gearbox. With a durable design, superior heat dissipation, and stable working performance, it is a reliable choice for conveyor systems, agitators, packaging machines, and many other industrial production lines.

To better understand the product, you should refer to the gearbox video made by Thanh Thai Motor. Also, don’t forget to explore the compilation video to see more equipment and drive solutions.

Warranty, Shipping, and Commitment Policy at Thanh Thai Motor

When purchasing gearboxes at Thanh Thai Motor, you will receive benefits such as:

Warranty up to 24 months

Gearbox products at Thanh Thai Motor are covered by a genuine warranty for up to 24 months. Customers can be completely confident in using them with a clear, transparent, and prompt after-sales policy.

Nationwide Delivery

We support fast delivery to all provinces and cities nationwide. Wherever you are, products are guaranteed to arrive on time and safely.

Products meeting European quality standards with German technology

Gearboxes at Thanh Thai Motor are manufactured using advanced German technology, meeting European quality standards. Ensuring high durability and stable operation for extended periods.

Competitive prices, good discounts for dealers and bulk customers

Reasonable prices, many attractive offers for wholesale buyers and distribution agents. The more you buy, the higher the discount – optimizing profits for customers.

Full certification documents: CO, CQ,...

Each product comes with full Certificate of Origin (CO) and Certificate of Quality (CQ). This provides assurance for customers when using them in projects or constructions requiring technical documentation.

Contact for Purchase

Do you need advice on choosing the right gearbox for your needs? Contact Thanh Thai Motor immediately using the methods below:

• WhatsApp: +84966596219
• Email: codienthanhthai@gmail.com