Brake Motor 2.2kW 3Hp

The Brake Motor 2.2kW 3Hp is one of the popular electric motors, with a power of 2.2kW (equivalent to 3 horsepower), specially designed with a magnetic brake helping the motor stop quickly and prevent movement. Belonging to the electric motor segment under 3.7kW, it is widely applied in many mechanical manufacturing fields such as material hoists, lifting overhead cranes, conveyors, …

What is the design of the Brake Motor 2.2kW 3Hp?

The brake motor features an exterior made of cast iron and aluminum housing, coated with blue electrostatic paint, capable of resisting external agents such as rain, dust, and corrosive substances, etc. At the rear of the motor, a cooling fan is attached to help maintain a stable temperature throughout operation.

In particular, the motor is additionally equipped with a magnetic brake, helping the motor stop completely, quickly and safely, ensuring machinery operates properly and guarantees user safety.

Structure of the Brake Motor 2.2kW 3Hp

The overall equipment is a synchronous connection between mechanical transmission details and the electromagnetic shaft locking system.

• Stator: The stationary magnetic block is tightly pressed from electrical steel laminations, containing pure copper windings with Class F high-temperature insulation layer.
• Rotor: One-piece cast squirrel-cage shaft, undergoing digital dynamic balancing to help the device run smoothly and prevent centrifugal forces causing vibration.
• Electromagnetic brake: The braking assembly is installed right at the end of the shaft core, containing a magnetic coil, friction disc, and mechanical compression spring, tasked with locking movement immediately when power is cut off.
• Bearing: Industrial ball bearing with good radial load capacity, integrated with dust seals and specialized lubricating grease.
• Cooling fan: Heat-resistant plastic fan blades mounted behind the brake protective cover, tasked with drawing air to blow along the cooling fins.

What types of Brake Motor 2.2kW 3Hp are available?

The 2.2kW 3Hp brake device is provided with four rotational speed options, suitable for various transmission ratios of mechanical systems. Detailed technical specifications are presented right below.

Brake Motor 2.2kW 3Hp 2 poles (2,800 – 3,000 rpm)

The device provides high rotational speed, serving mechanisms that require agile response and decisive stopping at high rpm.

Technical specifications:

• Small-scale industrial wood cutting systems requiring immediate saw blade locking.
• Automatic workpiece pushing mechanisms with high working speed in mechanical processing workshops.
• Edge-cutting spindle requiring brake stopping immediately upon cycle completion.

Brake Motor 2.2kW 3Hp 4 poles (1,400 – 1,500 rpm)

Common speed provides durable pulling force along with smooth braking capability for moderate loads.

Technical specifications:

Practical applications:

• Goods conveyor systems needing to stop accurately at barcode scanning stations.
• Food elevators lifting and lowering between floors in processing facilities.
• Quantitative packaging machines requiring precise spindle shut-off for finished product weight.

Brake Motor 2.2kW 3Hp 6 poles (900 – 1,000 rpm)

The device has reduced rpm to increase pulling force, suitable for braking solid material loads.

Technical specifications:

Practical applications:

• Cable winding shafts of equipment lifting hoist assemblies in medium-sized warehouses.
• Inclined conveyor belts transporting construction materials requiring anti-back-drift protection during power outages.
• Fairly heavy bucket elevator driving mechanisms at small-scale concrete mixing stations.

Brake Motor 2.2kW 3Hp 8 poles (700 – 750 rpm)

Slow-running motor line generates very good initial pulling force accompanied by a solid shaft locking mechanism.

Technical specifications:

Practical applications:

• Workshop gantry crane systems requiring slow movement speed and safe positioning.
• Fixed rotary tables for automated welding parts requiring high rotational angle accuracy.
• Platform lifting mechanisms in electronic equipment assembly workshops.

What gearbox does the Brake Motor 2.2kW 3Hp combine with?

To fine-tune the transmission ratio, technicians often couple the 2.2kW motor with specialized medium-load mechanical gearboxes.

• Heavy-duty helical gearbox: K47, K57 or R47, R57 oil-immersed codes specialized for conveyor systems with impact risks.
• Cast iron worm gearbox: WPA, WPS codes size 70 or size 80 serving basic lifting and hoisting equipment.
• Drive coupling: Flange couplings or rubber cushion couplings are recommended to eliminate recoil shocks when the brake operates.

Wiring guide for brake motor

The 3-phase brake motor uses an electromagnetic braking mechanism to hold the shaft when stopping the machine. Before wiring, it is necessary to understand the motor structure and brake circuit to avoid incorrect wiring.

Step 1: Check parameters

Check parameters on the motor nameplate including voltage, power, and rated current. With a magnetic brake motor, it is necessary to check additional brake coil parameters to choose the appropriate power supply. Watch the electric motor video now to learn how to read these parameters.

Step 2: Open the terminal box

Remove the terminal box cover to inspect the internal wires. This area typically contains stator wires, power terminals, and the rectifier unit of the magnetic brake system.

Step 3: Identify terminal connections

Based on the electrical diagram supplied with the motor, identify U, V, W terminals and terminals related to the brake circuit. Do not wire without correctly identifying the function of each terminal wire.

Step 4: Connect power wires

Connect power wires to terminals U, V, W according to the diagram. After wiring, re-check wire tightening and contact points to prevent looseness or poor contact.

Step 5: Check operation

Supply power and verify that the motor runs and the magnetic brake operates in the correct state. If the brake does not release or the motor operates unstably, recheck the power supply and connections.

Besides wiring, visit the video summary section of Thanh Thai Motor to view more content about electric motors, troubleshooting, and error handling. This is a page containing various videos, not a single wiring instruction video.

Warranty, shipping and commitment policy at Thanh Thai Motor

All electric motor products distributed by Thanh Thai Motor are covered by a genuine warranty for up to 24 months. Customers who purchase electric motors can completely rest assured with a transparent, fast, and professional after-sales policy.

Thanh Thai Motor supports nationwide shipping for all electric motors sold, ensuring safe and on-time delivery to every province across the country. Whether you are in the North, Central, or South, we are ready to serve you.

Thanh Thai Motor sells electric motors manufactured with German technology, meeting European quality standards, ensuring durability, high efficiency, and stable operation for a long period – suitable for the strict requirements of industrial electric motors.

We commit to reasonable motor prices, offering the best electric motor products with high discount policies for bulk purchasers and distribution units. The more you buy – the better the profit.

Thanh Thai Motor sells electric motors wound with 100% copper wire, helping the machine run powerfully, consume less electricity, operate smoothly, and effectively reduce vibration – extending equipment lifespan. When purchasing an electric motor, prioritizing products with 100% copper core will be a wise decision, bringing long-term value.

• 220V electric motors (or 220V 1-Phase electric motors) are 1-Phase electric motors commonly chosen for many household appliances and light industrial equipment, offering convenience and efficiency.
• 380V electric motors are 3-Phase electric motors using three-phase power, commonly used in heavy industrial applications.

Thanh Thai Motor provides the best quality electric motors. Each imported electric motor product from Thanh Thai Motor comes with a Certificate of Origin (CO) and a Certificate of Quality (CQ), meeting the requirements for large projects, constructions, and strict technical documentation.

Contact for Purchase

• WhatsApp: +84966596219
• Email: codienthanhthai@gmail.com